Facilities

California

The California facility (ACI-CA) began operations in 1979 with an 8,000 ft. repair shop. Today it is located in the Benicia Industrial Park (near San Francisco), and operates a 25,000 ft2 repair shop. The California operation is capable of pump repair, turbine repair, gearbox repair, and reciprocating equipment repair. It also provides extensive field and manufacturing services.

Equipment List

LATHES
  • 1 58“x 204” Lansing Lathe
  • 1 20” 78” Lodge and Shipley
  • 1 18” 78” Lodge and Shipley
  • 1 31“x 120” Lion
  • (taper attachment and Mitutoyo digital readout)
  • 1 19 7/8“x10 5/8” 6 3/4” 20” Lion
  • (taper attachment and Mitutoyo digital readout)
  • 1 20“x14” 106” LeBlond
  • 1 14“x8” 40” Equipped with taper attachment
HORIZONTAL BORING MILLS
  • 1 Giddings & Lewis 340 T4” spindle, 47” x 74” table, 30” spindle travel, 40” longitude, 50“cross, 61” vertical travel (equipped with Newell programmable electronic digital readout 3 axis)
  • 1 Giddings & Lewis 340 T4” spindle, 47” x 74” table, 30” spindle travel, 40” longitude, 50“cross, 61” vertical travel (equipped with Newell programmable electronic digital readout 3 axis)
  • 1 #3 Polamco Universal 12 1/2” x 63” table, 770# capacity, horizontal spindle, vertical angle head with movable quill and slotter head attachments.
  • 1 Johnsford 4AVS Vertical 10” x 54” table, 36” longitudinal travel, 15” cross travel, 16” knee travel, 5” quill travel, R-8 spindle travel, 70-4000 RPM spindle speed, variable (equipped with ACU-RITE Millmate 2 – axis millvision readout).
VERTICAL BORING MILLS
  • 1 King vertical turret lathe, 52” 4-jaw table with built in Master Jaws. Swiveling ram head with 4-way indexing tool holder. Swiveling turret head equipped with trading. 59” maximum swing, 44” maximum under rail, 4.6-151 RPM, .003-.500 in/rev.
  • 1 King vertical turret lathe, 62” 4-jaw table. Swiveling ram head with 4-way indexing tool holder. Swiveling turret head equipped with trading. 76” maximum swing, 54” maximum under rail.
GRINDING EQUIPMENT
  • 1 Sansei horizontal spindle rotary surface grinder 20” diameter.
  • 1 Cincinnati Universal ID OD Grinder, 48” bed
DRILL PRESS
  • YMZ Tominaga RH-1500 radial arm drill 5’ arm, 14 3/4” column.
WELDING EQUIPMENT
  • 2 Lincoln 250 Amp AC-DC welding machine.
  • 1 Lincoln 375 Amp AC-DC heliarc welding machine.
  • 1 Miller XMT MIG welding machine.
  • 1 Miller AC-DC inert welding machine Tig / Stick.
  • 1 Eutectic-castolin, Terodyn System 2000 powder spray delivery system.
  • 1 Aronson electric turntable, maximum load 2,500 Lbs.
  • 1 Hobart Mega-Arc 300 portable gas welding machine.
DYNAMIC BALANCING EQUIPMENT
  • 1 Shenck Trebel H5BU dynamic balancing machine equipped with CAB 690H instrumentation. Hard-bearing with permanent calibration, 5,000 Lbs maximum capacity.
ALIGNMENT EQUIPMENT
  • 1 Rotolign V, laser alignment system.
ADDITIONAL EQUIPMENT
  • 1 Honing equipment up to 24” diameter
  • 1 Nugier 80 Ton hydraulic press
  • 1 Morrison keyseater 1 1/4” x 9”
  • 1 Continental 100 metal cutting band saw
  • 1 Trinco bead blaster 48“x 48“x 24”
  • 1 SKF Eddytherm 1-6 induction bearing warmer with degauss
  • 1 SC 2 induction bearing warmer
  • 1 A.C.I., High pressure cleaning system
  • 1 20’ tool trailer-tandem rear axle. Fully equipped with drill press, grinder, belt grinder, air and electricity; precision measurement instruments, portable lighting, slugging wrenches, combination wrenches, pneumatic tools, drills, grinders, impacts, welding assembly, etc.
  • 1 Field office trailer, fully equipped
  • 1 Client-Server Ethernet computer network system customized for engineering, CAD activities as well as accounting, planning, technical presentations; 22 working station (Mac & IBM), 1 plotter, 8 printers, back-up devices.
MECHANICAL SEAL REPAIR
  • 1 Lapmaster 36” lapping machine
  • 2 Lapmaster 15” lapping machine
  • 1 ACI Vacuum Pressure Test Stand
  • 1 BorgWarner Hydraulic test stand for 7“dia. seal.
  • 1 Rimac Spring Test Stand
  • 1 Russell Optics, 12” Dia. optical flat, 0.000004” accuracy
INSPECTION EQUIPMENT
  • All equipment required to inspect the output of the shop. All measuring instruments calibrated to MIL-1-45662.
ENGINEERING EQUIPMENT
  • Re-engineering, complex design and CAD capabilities for rotating equipment in accordance with the applicable standards.
SPECIAL CAPABILITIES

    Company personnel are qualified to perform to the current revisions of following specifications:

  • MIL-1-45208 Inspection Systems Requirements
  • MIL-Q-9858 Quality Program Requirements
  • MIL-STD-248 Qualification Tests for Procedures and Welder Operators
  • MIL-STD-271 Non-destructive Testing Requirements for Metal
  • MIL-C-45662 Calibration System Requirements
  • ANSI/API STDS Oil refinery equipment repair and manufacture
  • ASTM STDS Material specification

TOOL CRIB

Complete equipment for the performance of work within the scope of the shop

FIELD SERVICE EQUIPMENT
  • Field Service Trucks
  • Tool trailer (bench grinder and drill press equipped)
  • Gang Boxes
  • Rigging equipment (chain falls, hoists, come alongs, straps, etc.)
  • Torque Wrench up to 600 ft-lb., 3/4” drive
  • Hand tools
  • Combination wrenches up to 2”
  • Slugging wrenches up to 2”
  • 3/4” socket set up to 2”
  • Impact guns 1/2”, 3/4”, and 1”
  • 1” sockets to 2-1/2”
  • Porta power
  • Miscellaneous hydraulic rams
  • Precision measuring equipment – Micrometers up to 36” ID and OD
  • Rotalign Pro laser alignment kit
  • Shim kits
  • Hy-Torque hydraulic torqueing system
Equipment Serviced
  • Centrifugal Pumps
  • Reciprocating Pumps
  • Reciprocating Compressors
  • Steam Turbines
  • Gear Drives
Parts & Accessories:
  • Balance
  • Drums
  • Bearings
  • Couplings
  • Discs
  • Impellers
  • Seals
  • Shafts
  • Shims
  • Shrouds
  • Sleeves
  • Wear Rings
Services
  • Alignment
  • Assembly
  • Balancing
  • Brazing
  • Cleaning
  • Coating
  • Inspection
  • Installation
  • Machining
  • Maintenance
  • NDT
  • Overhaul
  • Planned Outage Parts Kits
  • Pressure Testing
  • Product Improvement
  • Reverse Engineering
  • Repair
  • Rotor Rebuilding
  • Welding